John deere gator clutch problems

Some common issues or problems associated with the clutch on a John Deere Gator include: 1. Slipping clutch: This occurs when the clutch fails to fully engage or …

This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner’s manual and service information. For example the operator’s manual, parts diagram, reference guides, safety info, etc.Blrack AM140985 Complete Primary Drive Clutch Fit for John Deere Gator Trail Gator 4X2 Diesel Gator Worksite Gator 1200A Bunker Replaces AM128794 AM141005. ... There was a problem filtering reviews right now. Please try again later. sam p. 5.0 out of 5 stars Teams clutch removal breeze. Reviewed in the United States on March 19, 2024.Dec 10, 2021 · 1805 posts · Joined 2019. #1 · Dec 10, 2021. Hello all. I purchased a Deere x590M a year ago. Not a trail machine, but a great machine for around the farm. Recently noticed some "slipping" when trying to accelerate from a stop and occasionally it is difficult to get in gear. Checked w Deere and they will cover under warranty. 6x4 drive belt question. Hi everyone, I recently picked up a gator 6x4 for my towns baseball association. They were having some troubles with it and need to get a couple more years out of it so I am doing some general maintenance etc. (oil change, plugs, and filter) One of the issues they are having is the get up and go when they're dragging ...The secondary clutch controls back shifting through pressure on the sides of the belt. If you own a -60,000 s/n machine you may be limited in your options. The Clutch Doc's advertising has been word of mouth on this and other Gator forum's, to my knowledge his work has 100% satisfaction.I've seen clutch failure within 20 hours of operation, and I expect that under the correct combination of operating conditions, a clutch that is set up too tight could fail in an hour. ... John Deere Gator Forums. 52K posts 15.5K members Since 2011 A forum community dedicated to John Deere Gator owners and enthusiasts. ...The cover and tube comes off fairly easy. The clutch housing air exit is underneath the back of the box on the drivers side, you can take a flash light and look down and see the belt. How many miles do you have on the gator? John deere recommends changing the drive belt at 800-1000 miles.

An amazing feature of the John Deere Gator 835M is its 45*52*12-inches cargo box, which you can convert into a flatbed. You can lift the cargo box to unload it, though sometimes the lift mechanism may fail. You will experience lifting problems if you overload the cargo box or if the motor clutch malfunctions.This is a quick overview of how to remove the primary clutch pulley on a John Deere Gator TX. I bought the new clutch from my JD dealer and the hardware from...A user reports a clutch problem with a Gator RSX850i/RSX860i and gets advice from other users. The problem is caused by a bad belt, a partially seized clutch bearing, and a possible alignment issue.Lee 2018 JD 4044R OOS/440R loader, 2022 XUV560E Gator, 1939 JD model B, 2016 JD X380 Accel Deep 54”, 2017 JD X570 Accel Deep 54” mowers. Frontier GM1072E finish mower, Frontier WC1105 wood chipper, JD 655 tiller, King Kutter 65” Box Blade, Frontier LR2072 Landscape Rake, Frontier PC1072 Cultivator, Frontier AP12F …Reason for pulling - hard to shift out of reverse. Been that way for a while, my first time pulling / attempting a clutch rebuild. Gator is about 700hrs. There was a slight "creak/squeak to the spring" when compressing by hand, spring looks ok (some of the red paint flaked off top/bottom) - will probably replace anyway.belt squeal. I just replaced my drive belt on my 855d S4 about a month and a half ago, I used a gates 32G4588, I installed it while I was installing my turbo as I was getting a bit of belt squeal but no real other symptoms, I took the gator to Texas and did some deer hunting and a bit of driving around, while I was there I started experiencing ...

John Deere Gator Model Specific Discussions. Gator General Discussion Xuv550 throttle adjustment. Jump to Latest ... Is the engine reving up unpredictably or not smoothly? More likely is a primary clutch problem as most/all 550's have sticking issues with the clutch. That can cause jerky engagement and worse, the clutch won't properly disengage ...Jul 31, 2023 · john deere gator 825i transmission problems. John Deere Gator 825i’s transmission can cause issues if not well-maintained or if components are worn. A worn clutch may lead to slipping or stalling, while slipping belts could result in loss of power or erratic speed. Questions for TX owners. I bought a 2019 TX model 4x2 Gator in November 2019. In 2019, the TX and the TS were (are?) the low-end gas-powered Gators. The TX is the "upgraded" TS model with a bigger bed and Kawa V-Twin instead of the Kawa single cylinder. I was replacing my old single-cylinder Trail Gator but have so far been underwhelmed with my ...1 Offer valid on qualifying purchases made 01 May 2024 through 31 July 2024. Subject to approved installment credit with John Deere Financial. Down payment may be required. Average down payment is 10%. $13.89 per month for every $1,000 financed. 0% APR for 60 months available on 1, 2, 3D, and 3E Series Compact Tractors. 0% for 72 or 84 months extended terms based on dealer participation.This is pretty much an on going problem with Gator clutches I have found out. Other equip: 1982 IH 274 diesel, 1957 Farmall Cub, 1992 33" cut Snapper rear engine rider, 1984 30" cut Snapper rear engine rider. The 2020 Gators have an electronic clutch engagement system for 4wd and diff lock.

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MADE IN THE USA - Heavy Duty Primary Clutch Removal Tool for John Deere Gator 4x2 4x4 6x6 with TEAM primary replaces JDG11200 and PCP-20. ... There was a problem filtering reviews right now. Please try again later. Joseph B. Franklin. 5.0 out of 5 stars Five Stars. Reviewed in the United States on September 27, 2017.Contents hide. John Deere Gator Primary Clutch Troubleshooting: Expert Tips. Clutch won’t engage: Clutch slips or doesn’t grip: Clutch makes noise or vibrates: Don’t Let Clutch Issues Slow You Down: Key Takeaways for John Deere Gator Owners. Smooth Sailing Ahead: Troubleshooting Tips for John Deere Gator Primary Clutch Issues.XUV 590I: Owner Information. Whether you're a long time owner or just starting out, you'll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts. Safety and How-To. Attachments.John Deere Gator 825i is a reliable and versatile UTV that is capable of navigating rough terrains and carrying heavy loads. Despite its many benefits, it can experience issues which could affect its performance and longevity. To help users avoid costly repairs and downtime, this article provides an overview of common John Deere …John Deere Gator XUV 2011-20xx Threads / Posts Last Post XUV General Discussion John Deere Gator 2011 - ??? General XUV Discussion not covered in Tech: XUV 625i, 825i, 855D, 835 & 865 Lineup.2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom Performance Shift Kit.

John Deere RSX 850i is one of the best UTV vehicles in the market that you can get as a beginner. But because of its problems, you might want to consider otherwise. The choice is yours. And we hope this article helps you to make a better decision. 6 Common John Deere X758 Problems; 5 Common John Deere Gator 825i ProblemsI've had a THD6x4 for 15 years. I'm on my 2nd belt. I've pulled massive loads up 30+% hills. I've done likewise with a log tote. I've locked the axles and pulled crazy stuff. I've smelled the belt. I've had to shut down due to engine overheat. I've kind of pushed the limit many times. But my "clutch" is fine.835R gator with cab issues. Hey guys first post. I have 835R Cab unit. I took possession of it in November of 18. Less then 100hrs. It has been in the shop 5 times as of today. So far the AC has been out twice. Windshield leak and door leak 3 rd time to the point if raining the cab would just fill up.195 posts · Joined 2012. #6 · Feb 10, 2012. The fuel regulator inside the fuel tank is causing this problem.The regulator is plastic and will warp causing fuel to leak by and reduce fuel pressure during startup.Your dealer should know about this problem (there is a service bulliton on it) and will be able to fix it.Shabada52 Discussion starter. 4 posts · Joined 2022. #1 · Sep 29, 2022. Hey all , just sourcing out a new clutch for our 6x4 gator and am wondering the difference between part numbers am140985 and am140986, I know the one that came off was a 986 but just wondering if a 985 would be compatible? Jux. Share.John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV General Discussion John Deere Gator 2011 - ??? > Hard to get out of gear! PDA. ... Your problem is in your clutch, there is a DTAC solution that covers your problem. If your machine is still under warranty take it to your dealer, the solution is a new clutch. ...2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom Performance Shift Kit.I wouldn't plow ahead with buying Deere & Co. (DE) stock despite an analyst's thumbs up, writes technical analyst Bruce Kamich, who says the technical picture of th...4) Dashboard and Display Malfunctions. To address the dashboard and display malfunctions in your John Deere Gator 835R, it is important to first identify the root cause. Common issues include malfunctioning gauges, non-responsive display screens, or erratic warning lights. Starting with a thorough inspection of the wiring harness, fuses, …The water hydraulically pushes the clutch off. There are plenty of videos on the web showing how it is done on snowmobiles. (They are a bit easier to tip so the water stays in the blind hole. General steps: 1. Remove clutch bolt. 2. Tip gator so water will stay in thread hole. 3.3. Clutch problems. If you are experiencing noise coming out if the John Deere 825I, and not functioning while idle, then your UTV has clutch problems. Clutch problems can cause shifting issues. There is no easy fix for the clutch problem. You can try replacing the clutches from a third-party clutch change dealer. 4.

John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV General Discussion John Deere Gator 2011 - ??? > Clutch Issues - Again. PDA. View Full Version : Clutch Issues - Again. emnesto. 08-01-2014, 05:59 PM. I have 2013 825i and love it all except for the clutch. I still have low hours (less than 100), but clutch has been replaced twice ...

I just did maintenance on a little John Deere Gator CS with a little single cylinder Kawasaki engine in it. I changed the oil, new plug, air filter, and fuel filter. When I cranked it ran like a top for about a minute or so then it started to run really rough and wouldnt really idle on its own. You could feather the gas pedal and it would run ...4319 posts · Joined 2015. #1 · Apr 28, 2018 (Edited) Hello all JD Clutch Doc is now a Venom Products dealer. They have the new performance shift kit for the 825i. Don't spend your time and money modifying 855D weights to lower your RPM's. The truth is the 855D weight mods hurt your performance. Venom's Rooster Adjustable Performance Kits will ...So, your John Deere Gator is getting hard to shift. It sticks in gear and you can't get it out of gear. Well, it's not the transmission, it's the AM144323 CVT clutch. The fingers on the clutch basket warp and make the clutch spider stick in the slides, causing the clutch not to release all the way when the engine is idling.In-Depth Analysis of John Deere Gator 625i Problems. Let's dive into the issues associated with John Deere Gator 625i problems and get to know the solutions in detail. 1. Hard to shift. The cause of gear-shifting problems can vary. However, the most common cause is low transmission fluid levels, which causes more friction affecting shift quality.Need help please clutch bolt and torque specs. It's likely that you need the JDG1641 if your Gators PIN is <-60000, there's a plate on the frame somewhere with your machine's part number. 50 ft/lbs for that bolt. Hospitality is making your guests feel at home even when you wish they were. No problem.Hello everybody, I have just registered after searching the internet for a possible solution to my problem. I am a tech at a john deere dealer in south ga. We have "2" xuv 825i gators sitting next to each other with very similar problems. The one I am working on has 149 hrs and is a 2011. The problem is at around 10-15 mph in 2 wheel drive going forward the front end starts grinding and ...I've seen clutch failure within 20 hours of operation, and I expect that under the correct combination of operating conditions, a clutch that is set up too tight could fail in an hour. ... John Deere Gator Forums. 52K posts 15.5K members Since 2011 A forum community dedicated to John Deere Gator owners and enthusiasts. ...I found this thread after searching for a solution to the shifting problem with my 2018 590m. Just thought I'd post to let the group know that JD Clutch Docs repair is legit. With shipping and the repair it was around $200 all in. The Gator now shifts as it should have from the factory. Well worth the money spent.

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Starting problems, overheating problems, fuel pump problems, starts then dies, clutch issues, and running rough are the common problems of John Deere Gator 620i. Common problems of John Deere Gator 620I: You need to research a vehicle's common problems before buying it so that you can be prepared to solve and deal with its issues.Maintenance tips for John Deere 5200. Replace engine oil and oil filter. Check for leaks. Clean or replace the air filter to ensure proper engine performance. Replace the fuel filter to prevent fuel system issues. Inspect coolant level and condition. Top up or replace coolant as needed.The secondary clutch controls back shifting through pressure on the sides of the belt. If you own a -60,000 s/n machine you may be limited in your options. The Clutch Doc's advertising has been word of mouth on this and other Gator forum's, to my knowledge his work has 100% satisfaction.XUV855M S4. Diesel engine and smooth power steering. Multi-passenger capability for four people. Easier shifting, with integrated park position. Electronic switch for instant 4WD engagement. STARTING AT: $22,399.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer.john deere gator 825i transmission problems. John Deere Gator 825i’s transmission can cause issues if not well-maintained or if components are worn. A worn clutch may lead to slipping or stalling, while slipping belts could result in loss of power or erratic speed.1263 posts · Joined 2012. #2 · Sep 11, 2016. Hard to shift when the engine is running and easy to shift when the engine is off is a very classic sign of a sticking clutch. Your clutch probably does not need replacement. A simple cleaning might do the trick or you might need to have it overhauled. T.If it shifts, you either need a new shift cable or it needs adjustment. If it will not shift, the problem is the shifter in the transmission and transmission has to be repaired. Ask Your Own Agriculture and Farm Equipment Question. 2016 John DeerE---- Model PR15 XUV 550 G&Y 2P---- PIN # 1M0550TBTGM051150----. Engine Serial # 1508201184713.Jalhay Discussion starter. 43 posts · Joined 2014. #1 · Apr 29, 2015. I am going to just say "Forget what they say" today guys I had a chance to get an up close of a Polaris Ranger and all these videos and reviews that say it is FAR superior to the Gator are just plain liars. That said not wanting to be mean or start a "bashing" the ...XUV 550 Clutch Problems - SOLVED! Wanted to pass along my experience and Kudos to Bradhill and MBDiagman. After experiencing hard shifting problems on my 2012 550 XUV, I found the info on the forum leading me to these two guys. I shipped my clutch off to them on March 16th, and received notice that the repaired clutch was shipped back to me on ... ….

Like the rest of its population, Japan’s hunter ranks aren’t just aging—they’re also shrinking. Since 1970, Japan’s hunter numbers have fallen by more than half, as Japan Times rep...Clutch issues. Our Deere Rep stopped by the shop yesterday and I asked about some stuff to include the 825i and 550 clutch issues. According to him, there is a fix coming out for the drive clutches on the 825i that will either be a clutch/belt replacement or a rework of the clutch. As for the 550 clutch, it seems the last fix is working.Oct 14, 2012 · 1 post · Joined 2012. #1 · Oct 14, 2012. I have a JD turf gator. I can not get it into gear with out grinding. It acts like it will not slow down the variable speed pulley enough for it to stop turning. Someone suggested I lubricate the s cams. I did this, it maybe helped a little but not enough. If I shut off the engine and slide it into ... Clutch Rebuild Kit for a John Deere Gator 3 Bolt Cover Clutch. Compatible with all John Deere Gator 6×4’s, 4×2’s, Turf, Gas, or Diesel. This Clutch Rebuild Kit includes the following. (3) Three black Spider Rollers. (6) Six white Spider Buttons with O-Rings. (6) Six black Thrust Washers. All parts are MADE IN THE U.Jul 31, 2023 · john deere gator 825i transmission problems. John Deere Gator 825i’s transmission can cause issues if not well-maintained or if components are worn. A worn clutch may lead to slipping or stalling, while slipping belts could result in loss of power or erratic speed. So, your John Deere Gator is getting hard to shift. It sticks in gear and you can't get it out of gear. Well, it's not the transmission, it's the AM144323 CVT clutch. The fingers on the clutch basket warp and make the clutch spider stick in the slides, causing the clutch not to release all the way when the engine is idling. Contact. Everything John Deere Gator 2544 American Drive Appleton, WI 54914 (920) 644-5280 (TEXT OUR TEAM) (920) 268-4355 Mon-Fri 8:00AM - 6:00PM CSTI found this thread after searching for a solution to the shifting problem with my 2018 590m. Just thought I'd post to let the group know that JD Clutch Docs repair is legit. With shipping and the repair it was around $200 all in. The Gator now shifts as it should have from the factory. Well worth the money spent.I found this thread after searching for a solution to the shifting problem with my 2018 590m. Just thought I'd post to let the group know that JD Clutch Docs repair is legit. With shipping and the repair it was around $200 all in. The Gator now shifts as it should have from the factory. Well worth the money spent.2020 Clutch problems? Jump to Latest Follow ... BX42 Chipper, XUV 560 Gator, Z915B ZTrak ... John Deere 2030 w/245SL Loader John Deere 6415 w/640SL Loader John Deere 285 50" deck Stolen May 2017 John Deere x485 62" deck AWS Kawasaki Mule 2510 4x4 bought new 1996 John deere gator clutch problems, John Deere Gator Technical Discussion. Gator Clutch and CVT Belt. Clutch problems. Jump to Latest Follow. 3K views 5 replies 3 participants last post by …, “He who hesitates is lost.” This well-worn adage applies to Cautious Charlie clutching the steering wheel. “He who hesitates is lost.” This well-worn adage applies to Cautious Char..., When it comes to utility vehicles, John Deere Gator UTVs have long been considered a top choice by farmers, ranchers, and outdoor enthusiasts alike. Known for their durability, ver..., RSX850i Green and Yellow Sport. Full No Scratch Windshield. Poly Roof. Big Guns Exhaust. Super ATV 2" Lift and winch plate. Ramsey 3000 Lb winch with wireless remote. Led lights up front. 30 inch maxis bighorn installed on factory rims. Custom made roll bar., The John Deere Gator 835M, a formidable off-road companion, thrives with attentive care. By addressing and preventing common problems, users can unlock the full potential of this robust vehicle. Remember, proactive maintenance and the occasional upgrade can transform potential pitfalls into mere bumps on the off-road journey., What you really need to do this is a lot of HEAT to soften the Loctite on the set screw, but that step is not mentioned in the Technical Manual. The full pro..., For John Deere AM138487 Primary Transaxle Drive Clutch Gator UTV HPS 4×2 4×4 6×4. FOR JOHN DEERE RE28721 DRIVE BELT AMT600 AMT622 AMT626 GATOR TRAIL 4X2 6X4 1200A., Most have around 2,000 hours on them. I was curious what options are out there as far as primary clutch and secondary clutch replacements besides the dealer. The Turf gators are all Kawasaki FJ400D and the HPX is FJ400D v-twin. The primary clutches have never been apart according to the records. Most of the TX gators seem to shift fine, the HPX ..., 3. Clutch problems. If you are experiencing noise coming out if the John Deere 825I, and not functioning while idle, then your UTV has clutch problems. Clutch problems can cause shifting issues. There is no easy fix for the clutch problem. You can try replacing the clutches from a third-party clutch change dealer. 4., 3932 posts · Joined 2014. #2 · Dec 18, 2019. I looked up a new drive clutch and it looks to be under $700 from a few online suppliers. I'd worry about weld distortion and keeping the belt contact surface as designed, but given the price I'd consider giving it a shot. I wondering if the one off an early serial number 855D would work., XUV 550 with Honda GX 630. Joined Aug 22, 2012. 1,263 Posts. #21 · Apr 27, 2016. The first number in the spring description is it's initial rate while the second is it's compressed strength. The first number is largely responsible for the clutch engagement rpm while the second number controls how the clutch upshifts., Jul 1, 2023 · 1. Locate the Clutch Adjustment Nut: The clutch adjustment nut is usually located on the engine side of the clutch assembly. Refer to your Gator’s manual for specific instructions on its location. 2. Loosen the Locknut: Use a wrench to loosen the locknut while holding the clutch adjustment nut in place. , 195 posts · Joined 2012. #6 · Feb 10, 2012. The fuel regulator inside the fuel tank is causing this problem.The regulator is plastic and will warp causing fuel to leak by and reduce fuel pressure during startup.Your dealer should know about this problem (there is a service bulliton on it) and will be able to fix it., 2.7 Hours in on the new machine and the clutch is bad. Dealer picking it up for service. ... I am also struck by the perception that a sizable percentage of the comments/problems seem related to the Gator transmission and/or clutch regardless of specific model. ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come ..., Paul Moritz. 446 subscribers. Subscribed. 332. 44K views 5 years ago. This is a quick overview of how to remove the primary clutch pulley on a John Deere Gator TX. I bought the new clutch..., These are the parts on your John Deere XUV855M 4X4 Gator Utility Vehicle & Parts List that need to be regularly serviced. Part. Hour Interval. Price. 1 - Fuel Filter M801101. Every 200. Not Sold Online. 2 - Engine Oil Filter M806418. Every 50/200., 1. Clutch problems. The primary clutch seems to be one of the biggest issues with this gator model from John Deere. Many users complain about the clutch failing to disengage, making it hard to shift and sometimes just making it impossible to do any kind of movement at all. Apparently, the clutch of the xuv 4×4 825i is easily damaged, so if you ..., Reason for pulling - hard to shift out of reverse. Been that way for a while, my first time pulling / attempting a clutch rebuild. Gator is about 700hrs. There was a slight "creak/squeak to the spring" when compressing by hand, spring looks ok (some of the red paint flaked off top/bottom) - will probably replace anyway., Why Does My Gator Jerk. 2010-10-11 174517. Check out this other forum page link below. You may have a sticky primary or secondary clutch, bad bumpers on the secondary clutch or a problem inside the primary clutch (springs, etc). But a belt would be an early try before spending money on clutch parts., ACT ID B 06-0135 R20 V012D. From Northern Tool & Equipment. For $339.99. 2nd, re-used John Deere OEM Warner Linear relay housing (motor cap) and John Deere attached/existing electrical harness (relays good). Simply added terminals to new elec motor wires and plugged to JD relay housing., The Primary clutch has weights and pins that can wear and likely why some suggested the primary as a likely source. Considering you only have the primary, secondary and belt. It is likely coming from one of the two clutches, so you got a 50% chance of getting it right the first time. Good luck and post the resolution with pictures if possible., As of October 2014, John Deere manuals are found online at the John Deere website by clicking on the “Services & Support” tab. Manuals are offered for online viewing for model year..., The XUV 835R comes with bodywork designed for abuse. It can take a hit without dents or cracking, and it resists scratches. Body lines flow smoothly from front to back, and driver sight lines over the hood are very good. Front lights are tucked safely inside the bodywork and a recessed winch location is just below., Questions for TX owners. I bought a 2019 TX model 4x2 Gator in November 2019. In 2019, the TX and the TS were (are?) the low-end gas-powered Gators. The TX is the "upgraded" TS model with a bigger bed and Kawa V-Twin instead of the Kawa single cylinder. I was replacing my old single-cylinder Trail Gator but have so far been underwhelmed with my ..., Common problems with John Deere tractors include engine problems, such as overheating, poor running performance and backfiring. Other common problems with John Deere tractors inclu..., NRG Innovations® Water Resistant Vinyl Black with Black Trim Suspension Racing Seat (DF-100BK-S) 1. $282.00. NRG Innovations® Water Resistant Vinyl Gray with Blue Trim Suspension Racing Seat with Side Mount Bracket (DF-100GY-S) 1. $282.00. PRP Seats® 3" 4-Point Black Harness (SB4.3) 1. $125.99., Like the rest of its population, Japan’s hunter ranks aren’t just aging—they’re also shrinking. Since 1970, Japan’s hunter numbers have fallen by more than half, as Japan Times rep..., Spray the Gator with a pressure nozzle to remove dirt and mud. Direct the stream of water underneath the vehicle to loosen and remove mud and dirt from around the wheels and axles. Debris may interfere with the normal operation of the Gator. Check the gas tank of the Gator with a flashlight., If the Gator will not shift into or out of gear with the engine running, there is a strong possibility the Primary Clutch is sticking. Lubricants will not help, it fact they will likely compound the problem. Contact JD Clutch Doc for a long term solution for hard to shift issues for more information contact JD Clutch Doc at [email protected]., Nov 20, 2020 · Gator Clutch Problem. XUV590M with the dreaded sticky clutch problem. Has 22 hours on the machine. 6 months out of warranty. I called up the dealership and complained. They agreed to fix it for $170, saying they would give a little and get JD to give a little. Said it was a well known problem and they could fix it with no parts. , Contact. Everything John Deere Gator 2544 American Drive Appleton, WI 54914 (920) 644-5280 (TEXT OUR TEAM) (920) 268-4355 Mon-Fri 8:00AM - 6:00PM CST, 825i secondary clutch problem. I have a customer with a new 825i that we have replaced the secondary clutch on twice in less than 300 miles. It appears that the secondary opens up too far when run at full throttle/top speed and then the sheave starts to shed metal, which shreds the drive belt. Customer was running at full speed on dry pavement ..., Part Number: AM138529. Efficient Power Utilization: The clutch optimizes engine power, providing smooth acceleration, enhanced hauling and towing, and improved hill-climbing capabilities. This ensures that every bit of engine power is utilized for maximum performance. Reliable Performance & Braking: The assembly provides enhanced traction …