Kawasaki engine surges at full throttle

1. Make sure the carby is clean internally, just because it is new is no guarantee. 2. Hold the governor open to full throttle, if the engine is able to accelerate and maintain higher revs, then the engine is getting sufficient fuel, so the main jet is not the problem and neither is fuel flow from the tank. 3.

STEP 1. Verify that the throttle control is adjusted properly as follows: - Move the throttle control to the Choke position. - In the Choke position the arm attached to the throttle cable at the engine should bottom out at the arrow (1). Choke. Full Throttle Idle Throttle Engine Off (BBC version) 2 1.Motorcycle carbs have a few circuits that effect different throttle positions. Idle Circuit - for idle and off idle. Pilot Circuit - small effect on idle. Higher effect at lower RPM's with decreasing effect to full throttle. Needle jet/jet needle - Mid range circuit. Main Jet - Wide open.5 posts · Joined 2010. #1 · Apr 4, 2013. I have a 2007 exmark turf tracer hp with a 17 hp kawasaki motor. Has maybe 400 hours. Engine has been surging from idle to nearly full throttle. Doesn't surge at wot but engine doesn't sound smooth. I have done research and tried all the secrets and tricks on here. I've had the carburetor off 8 times ...345 Surging at mid and low throttle. Last weekend my 345 starting missing under load and died. Was slow to start and once it did I drove it 100 feet to the truck. It acted like a fuel issue (starving) and I had another filter in the truck so I dropped it in. Seemed better at full throttle but was surging at low to mid throttle and I could not ...Swapping out a fuel filter. One of the solutions to fix a surging lawn mower engine is by swapping out the fuel filter. A clogged fuel filter can cause issues with the flow of fuel to the carburetor, leading to fluctuating revving and surging of the engine. If you notice your lawn mower surging at full throttle or the engine surging up and down ...

1. Kawasaki Mule Pro FXT Engine Problems: Engine issues in the Kawasaki Mule Pro FXT can occur due to a variety of reasons, such as improper maintenance, wear, and tear, or fuel-related problems. Wear and Tear. The engine in the Mule Pro FXT is subject to wear and tear over time, which can cause it to fail.13685 posts · Joined 2005. #4 · Mar 30, 2005. Sound like a vacuum leak! This would cause surging I don't know this engine but check to see if the carb has come loose from the intake manifold or if it has a vacuum line check to see if it has came off or rotted. A EZ test is to use starter fluid and spray it between the intake manifold and the ...When driving at full throttle engine rpms cut dramatically, then after a few seconds surge back up to full throttle, it does this after running about 300 yards. ... A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. Come join the discussion about performance, modifications, troubleshooting, maintenance, off …A golf cart backfires through the carburetor because of an open throttle plate. The accelerator cable at the plate is out of adjustment and in turn, stops the plate from closing when the microswitch makes contact with the ignition. The accelerator cable moves through the throttle plate before the click but the plate cannot do so.The engine's specs, including a 23-hp rating and 39.3 ft-lbs torque, are pretty impressive. While it is the perfect accessory for your mower, you should be ready for Kawasaki FR691V issues. The leading Kawasaki FR691V problems are overheating, a dirty carburetor, backfire, stalling, and weird noises.Dec 5, 2011 ... It seems to only happen as the RPM's get up around the 5k – 6k mark and only in this throttle range. At first I thought I had bad fuel or a ...The problem is the carb. is running a little lean and doing the above task should smooth it back out. 1 bad spark plug could cause this too. I've seen 1 plug do it on briggs a few times before, otherwise yes, RPM hunting is normally a lean fuel mix, pull the choke on a little and see if it smooths out, if it does, check your fuel filter first ...

Originally Posted By: Merkava_4 I can't understand why people always blame the governor for a surging issue before blaming the carburetor. A governor in an engine like a Kawasaki is a mechanical governor and will last the life of the engine. Kawasaki is so confident of their governors that they don't even offer it has a separate …This is a late 90's model Scott's lawn tractor with a Kohler engine. After sitting a few years, it would start and run, but needed a little TLC to resolve th...About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright ...On my 2015 it cured the herky-jerky throttle problem, and really made it a joy to ride. The 2019 is Generation 3 of the Versys 650. Gen 3 started with the 2015, which has some significant differences from previous generations. Shoodaben did a lot of real world research and testing on the flash for our Gen 3 Versys. If you notice that your Kawasaki lawn mower engine is surging, there are a few possible causes. First, check the air filter to see if it is clean. A dirty air filter can restrict air flow to the engine, causing it to run lean and surge. Next, check the spark plug to see if it is fouled or damaged.

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When it starts, it begins to surge. RPM goes up and down. Governor rotates up and down. This surging happened no matter if at idle or at full throttle. Here are the things I have replaced and checked: I replaced the carburetor...I verified the choke spring is set properly also and governor to throttle and throttle cable...with correct spring ...Excessive production of white smoke. Overheating. Fuel filter issues. Faulty voltage regulator. 1. Kawasaki fx730v carburetor problems. Dealing with carburetor problems on your Kawasaki FX730V engine can be frustrating. Let's dive into some common issues and how you can handle them.That is the shark fin looking thing on the front of the air box lid. As the engine is running and you have your hand cupped over the opening, press the throttle to see if the popping gets worse ...136 posts · Joined 2010. #2 · Apr 1, 2011. 1) The Seafoam needs to go into the gas BEFORE the bike sits. It will prevent the build up of gunk in the carbs. The way you did it the old gas sat in the carb bowls depositing the crap, then you put the seafoam in to clean it up. Prvention is better than an attempt at a cure.A 110cc engine can reach various speeds depending on which automobile it’s inside. The Kawasaki KLX 110cc dirt bike has a top speed of just over 50 miles per hour. This motorcycle ...

9,976. Apr 11, 2023 / Cub Cadet ZT1 engine surging problem (FR691V motor) #2. I am leaning toward a bad talk back diode inside of one of the ignition modules. try disconnecting the kill wires and keep in mide that they key won't shut the engine off other than maybe the fuel solenoid preventing fuel flow into the carb.New-to-me mower (Cub Cadet Commercial Tank) with a 23 hp Kawasaki FH680V-BS18, 270 hours I had a hot start problem, repaired a chafed stator wire, disassembled & cleaned the carb & installed new gaskets, and set the valve lash to 0.004. The hot start problem went away, but now... At idle, it searches/surges around the set …When a Kawasaki engine revving fluctuates, this is known as “surging” and it is a direct result of inconsistent volumes of fuel and air being delivered to the engine’s combustion chamber. The problem will lie with the fuel filter, injectors, lines, or the carburetor. Remember, combustion requires both fuel and oxygen.Outboard surges at full throttle Just got my motor rebuilt by Tom Hughes marine. I put it in the water and at seems great other than a slight surge at full throttle. It will rev up and down and up and down. ... It ended up being the fuel pump was getting worn and not being able to keep up with the engine at high rpm's. Switched out the ...The motor surges when at idle, revs up, revs down, up,. This mower runs a half throttle, but surges when trying to run full throttle. Web I Have An Lx277, Air Cooled, Kawasaki Fh500V, 494Cc, 17Hp Vtwin Ohv. ... Kawasaki Engines Division names Mexico distributors Diesel Progress Check Details Kawasaki Vertical Engine 18.5 HP FS600VFS00S Power ...Surging Engine. OK, we have a liquid cooled 27 HP Kawasaki engine model number FD750D-S04. It has a very bad surging problem from half throttle and above as long as it is not under a load. Once the blades are engaged or if you drive up a hill it smooths out and runs great. Another thing is it backfires and sputters when we take it from full ...Inspect the vent on your gas tank's cap and clean it if it's dirty. Drain the gas tank, clean the gas bowl, and add a fresh batch of fuel. Or you can inject fuel cleaner to clean the fuel line. After changing the fuel or injecting fuel cleaner run the lawn mower as usual. Caution: Make sure the fuel is below the maximum gauge level.invader. 8182 posts · Joined 2008. #4 · Aug 11, 2013 (Edited) Yes it is a lean hesitation/lurch/surge at slight throttle opening and mostly at near 2800 rpm, and you can cure it by rotating the main (lower) throttle sensor slightly counterclockwise. Stock setting has the TPS voltage output at under spec range at WOT.Outdoor Gasoline and Electric Powered Equipment and Small Engines - Kawasaki 23hp Engine Backfiring On Hills - I have a six year old Toro Timecutter. It's a 50 deck and has a 23 hp Kawasaki mower. ... so I probably shouldn't expect full cleaning in one instance, right? Upvote. maleon voted this post useful. #6 04-19-19, 02:13 PM Marq1. Member ...

New Member. Apr 5, 2020. #1. I recently purchased a 2005 EZGO Workhorse with the 352 cc Robin engine. The cart didn't run like I thought it should. It would backfire through the exhaust and carburetor. It did dent have the power I thought it should have. I drained the Gas and filled the tank with 90 octane no ethanol gas changed the spark plugs.

185 posts · Joined 2001. #1 · Jul 5, 2001. i have a hustler z and love it so far! one problem i have is the kawasaki 23hp engine started surging at about 40 hours. The local dealer cleaned and eventually replaced the carb. problem was fixed, or so I thought. Now I have to engauge blades at full throttle or the engine will die.Set the throttle control to a low rpm position. Secure the throttle to the idle position with a piece of wire and start the engine. With one finger, push the governor arm the the direction that will close the throttle. while doing this slowly open the throttle (manually - release the securing wire). As the rpm increases, slowly reduce the ...Changing the filter to an after market filter will lean the motor out which will cause a "surge" at full throttle. You will need to possible jet the motor richer to compensate for the leaner filter design. Third: Try rolling out og the throttle from full throttle by about 1/8th and see if the engine RPM's increase and the surge goes away, if so ...1. Minimal Fuel System Response. Contaminated or bad fuel presents the main cause of surging on any engine. Dilution due to eventual condensation lowers the …2003 ZX6R (UK, European model), Akrapovic slip on, PCIII, stock airfilter, KLEEN air suction valves removed and blanked. Throttles balanced. No obvious air leaks. No FI errors. The bike idles fine. It runs fine with clean fuelling throughout the rev range. But there's one exception. With the...When slowly rolling the throttle back on, the transition is abrupt, resulting in a jerk/surge. (and you hear the engine firing/running again) This is most noticeable when trying to maintain steady 50+ MPH down hill or flat road. This 'behavior' does not happen at slower speeds and lower (<~3500) RPM ranges. I can clearly hear the engine firing ...Apr 26, 2006. #1. I have a 1994 Evinrude 48SPL that sometimes surges (acts like it's starving for fuel) at partial or full throttle after the engine has been run for a while . It starts and idles perfect, though. I ordered a new fuel pump kit and have already replaced the fuel line, both quick connects and the primer bulb.

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4-Stroke Air-Cooled V-Twin Gasoline Engine Service Manual. FR651V, FR691V, FR730V FS651V, FS691V, FS730V FX651V, FX691V, FX730V. 4-Stroke Air-Cooled V-Twin Gasoline Engine. Service Manual. For Kawasaki Discount Parts Call 606-678-9623 or 606-561-4983. www.mymowerparts.com.Kawasaki FX801V Surging. I am working on this Zero turn and it is surging. Someone has already screwed around with the governor and I went through following the repair manual to adjust it. It still surges at full rpm and if I give a little choke it does not help. (the customer rebuilt the carb as well) I am thinking that the governor inside the ...1 post · Joined 2017. #1 · Aug 3, 2017. I removed and cleaned the throttle body on my 2010 Silverado LT and now i'm experiencing an engine surge when I come to a stop. The RPMs jump two or three times and the truck jerks before coming to a complete stop. I also have bit of a high idle when I start up, and it hangs around 700 for a couple ...The job of replacing is simple and will solve the surge. The process is as follows: Remove the spark plug wire – prevents the mower from starting. Remove – Remove and clean the air filter and filter housing – Clean it using soapy water, and when dry, smear some engine oil over the surface of the foam.1,851. May 28, 2015 / Two Kawasaki Engines that Dip and Surge at Idle. #3. Get some Sea Foam fuel additive and give a strong dose to each machines fuel tank. The RPM your machines are running at seems high for low idle. As a carb makes the transition from the low speed system to both the high and low speed system, engines tend to vary RPM.Briggs 22 hp twin surging badly all rps adjust governor arm , tried adjusting both ways now nothing but full throttle. Removed springs from arm, worked throttle by hand. No movement in governor arm at …When a lawn mower surges, it sounds as if the engine reaches full speed, only to decelerate quickly. Typically, it doesn't die, but the surging may repeat during the entire time the mower is in use. Like other small engines, mowers rely on a precise volume of gasoline and air for smooth operations. If either of these is exceedingly rich or lean ...Kawasaki FH430V surging/loping at idle solved! In an attempt to give back to all of you for all the info I have gleaned over the years I want to share some success with this particular motor I had this evening. The motor is a Vert. 15 hp. I bought it used and ever since I had it has always had the dreaded surging at idle or slightly above.The problem showed itself at first like a slight "miss" occasionally when pulling a load, and eventually, over a couple months, it led to "surging" at idle and complete failure while cutting 5" high grass after only a couple of feet. The sputtering seemed to only occur after the engine warmed up (about an hour of cutting) at first but over the ...F. fixer67. 3092 posts · Joined 2004. #2 · Oct 20, 2004. Try running without an air filter. These new engines of all makes are running so lean you can not running them without an air filter which makes it hard to do carb work on some of them. On some engines I have had to make a special filter set up to do carb work. ….

Sometimes you can clean the MAF which can help but we have found replacing the mass air flow sensor is best. This problem does not cause a trouble code because the sensor is still within its parameters, the value the sensor is outputting is just not correct for the engine's speed. This can be confirmed by reading the value using a scanner and ...Brand new Pro FX EPS with under 40 miles on it will loose engine power after running about 5 minutes. We trailered it back to the dealer, hour away and they had it for several weeks. Said it was the fuel pump over heating and replaced it. Drove it around for 5 minutes last night and its doing the same exact thing, goes to what feels like a limp ...After you start the bike, remove the key from the ignition and put it in the gas cap. Next time it starts surging, pop the cap and see if it stops. - Rich. 2006 1600 Ultra-Classic. Patriot Guard Rider. Please put your bike year/model in your sig line or fill in your profile before asking for help.28021 posts · Joined 2011. #3 · May 12, 2014. You have dirt in the low speed circuit of the carb. The mower is running good under load because it is drawing fuel from the high speed jet in the carb, but once you remove the load and try to run at idle, the small blockage in the idle circuit is not allowing enough fuel past, and it surges.5. Apr 16, 2001. #1. We have a 98 25hp Evinrude that has an annoying habit of intermittently bogging down or losing power when we run at full throttle. One of the problems is that it is completely unpredictable as to when it is going to happen. When it happens we stop the motor take it out of the water for a minute or so, start it back up and ...F. fixer67. 3092 posts · Joined 2004. #2 · Oct 20, 2004. Try running without an air filter. These new engines of all makes are running so lean you can not running them without an air filter which makes it hard to do carb work on some of them. On some engines I have had to make a special filter set up to do carb work.Move the throttle to the FAST position. Pull the PTO switch up/out into the ENGAGED (ON) position. NOTE: When operating the tractor be certain that the throttle is always in the FAST position. Operating with the throttle at less than full throttle may lead to premature battery wear and a poor quality cut.If you are sure a faulty regulator causes the problem, you will need a new one. While you are at it, you can also test the alternator; it could be the cause of the drainage. 6. Fuel leakage. Another repetitive issue is not only one of the Kawasaki fr691v problems but is also found in chainsaws like the Stihl ms 261c-m.Go ahead and remove the filter, run the engine, if the smoke clears, replace that filter. Check Air Filter - Wet or dirty filter is a common cause of black smoke and it's easy to check. Clean air is as important as fuel. Filtering the air before it enters the engine prevents grit from damaging the carburetor and engine components, it also ...345 Surging at mid and low throttle. Last weekend my 345 starting missing under load and died. Was slow to start and once it did I drove it 100 feet to the truck. It acted like a fuel issue (starving) and I had another filter in the truck so I dropped it in. Seemed better at full throttle but was surging at low to mid throttle and I could not ... Kawasaki engine surges at full throttle, [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1]